Toll Blending & Repacking Service · Contract Mixing, Sieving & Packaging for Food Ingredients
Atlas Global Trading Co. offers toll blending and repacking support for food ingredients and premixes—helping customers consolidate supply chains, optimize pack sizes and prepare market-ready blends with consistent quality. Typical projects include contract mixing of dry ingredients, homogenization of premixes, sieving/de-lumping, and repackaging into customer-defined formats for industrial production, co-packing operations and distribution channels. From export documentation to COA management and global logistics, Atlas coordinates the workflow from Ankara, Türkiye to support beverage, bakery, dairy, snack and nutrition manufacturers worldwide.
This service is often used alongside Atlas custom solutions such as Custom Vitamin & Mineral Premixes, Functional Beverage Premix Solutions, Bakery Improver Custom Blends and Snack Seasoning Custom Blends. Explore Others / Custom Solutions or browse our Product Index (A–Z).
What toll blending & repacking can solve for ingredient customers
Toll blending and repacking services help manufacturers and distributors reduce complexity and improve operational flexibility. When you need a consistent premix, a standardized blend for multiple plants, or a non-standard pack size for your customers, toll services offer a practical route—without investing in your own blending and packaging infrastructure.
Typical service scope
- Dry blending / mixing: homogeneous blending of powders and granules to defined formulas.
- Sieving & de-lumping: removal of agglomerates and foreign particles (as agreed), improving flow and dosing.
- Standardization: blending different lots to normalize performance (e.g., seasoning intensity, acidity, mineral load).
- Repacking: transfer from bulk packaging into customer-defined pack sizes for production or distribution.
- Private label / customer branding support: packaging layout coordination and labeling requirements (project dependent).
- Sampling & retention: sample management and batch traceability (as agreed).
Benefits for your operation
- Fewer SKUs: consolidate many ingredients into one premix for easier dosing.
- Faster production: reduce weighments and material handling at your plant.
- Supply chain flexibility: optimize pack sizes for warehouses, co-packers or export markets.
- Improved consistency: standardized blending and QC approach supports stable finished product quality.
- Scalable volumes: from trial lots to commercial shipments (subject to project constraints).
Atlas coordinates toll blending and repacking through qualified partners and aligns service scope with your documentation, labeling and export needs.
What we need to quote and plan a project
- Ingredient list and formula (or target composition) including tolerances.
- Desired batch size and annual volume.
- Raw material formats (powder/granule), flow behavior and any special handling needs (hygroscopic, dusty, strong odors, etc.).
- Process requirements: mixing intensity/time, sieving mesh targets, de-lumping expectations.
- Packaging format and pack sizes (bags, cartons, drums, big bags, sachets—project dependent).
- Label requirements: product name, batch coding, traceability statements, languages, regulatory text.
- Quality documentation: COA format, test parameters, microbiological requirements, allergen/GMO status, Halal/Kosher needs.
- Destination markets and Incoterms (FOB/CFR/CIF) plus export documentation requirements.
Quality & traceability basics
- Defined batch coding and traceability from inbound raw materials to outbound finished packs.
- COA handling: use customer-provided specs or Atlas-supported agreed specification sheets.
- Retention samples and documentation records (as agreed with the project scope).
For regulated applications (fortification premixes, infant/medical nutrition, etc.), scope and documentation will be defined case-by-case.
Common toll blending & repacking applications
Toll services are used across many categories—especially where batch-to-batch consistency and packaging flexibility matter. Below are typical use cases we support.
Premixes & functional blends
- Vitamin/mineral premixes for beverages, dairy, bakery and cereals.
- Functional beverage premixes (electrolytes, vitamins, amino acids, acid systems).
- Seasoning premixes and flavor systems for snacks and savory applications.
Acidulant & buffer systems
- Citrate/acid systems for beverages and confectionery (pH + taste balance).
- Blends combining acids with sweeteners or flavors for instant beverages.
- Standardized blends to normalize acidity and reduce variability across raw material lots.
Bakery & flour blends
- Bread improver blends (enzymes/emulsifiers/hydrocolloids) for industrial bakery lines.
- Repacking of functional bakery ingredients into line-friendly pack sizes.
Repacking for distribution & export
- Bulk-to-small-pack conversion for distributors, co-packers and export programs.
- Customized pack sizes for regional customer requirements.
- Labeling coordination and batch coding for market-ready shipments.
Operational support scenarios
- Reducing plant handling: ship one premix instead of many raw materials.
- Trial and launch support: pilot lots for customer qualification and scale-up.
- Multi-plant standardization: one centralized blend used across several sites.
Compliance guidance
- Define specifications clearly (composition + tolerances) to ensure consistent results.
- Confirm labeling language and regulatory requirements in each destination market.
- For allergen-managed products, define segregation and cleaning expectations in advance.
- Plan stability testing where critical (e.g., vitamin premixes, flavor systems).
Start a toll blending / repacking project
Send your formula or target composition, batch size, pack sizes, documentation needs and destination markets. Atlas will propose a project scope, timeline approach and a commercial offer aligned to your requirements.
Request a toll service quoteDocumentation, packaging and global logistics coordination
Atlas Global Trading Co. coordinates toll blending and repacking with qualified partners and manages documentation and export logistics from Ankara, Türkiye—supporting customers across regional and international markets.
Documentation support
- Batch COA and specification alignment for your internal QA and customer audits.
- Ingredient statements and allergen/GMO declarations (project dependent).
- Halal/Kosher certificates where available for selected materials and blends.
- Export documentation support (commercial invoice, packing list and related docs as required by shipments).
- Traceability records aligned to agreed project scope.
Packaging, storage & shipping
- Packaging formats depend on project: bags, cartons, drums, big bags or other formats as agreed.
- Storage: cool, dry and well-ventilated; protect hygroscopic powders and sensitive components from humidity and heat.
- Odor and contamination control: store away from strong-odor materials and ensure appropriate segregation where required.
- Global shipping: FOB, CFR, CIF or other agreed Incoterms with export/customs coordination from Ankara.
To receive an offer, please share your material list/formula, batch sizes, pack sizes, QC/documentation requirements, labeling needs, annual volume and destination markets. Our team will respond with a tailored toll service proposal.